What are the advantages of choosing five-axis cnc machining?
1. Extend the life of props and components
Multiple cutting layers can accurately divide the upper surface of the impeller and the various parts of the blade. The function of multiple cutting layers allows the blade tool path to be divided into top, middle and bottom. These parts can be controlled independently and then seamlessly mixed in different cutting operations. between. The support of multiple cutting layers for the five-axis machining of the rubber mold allows the blade to be segmented to optimize the machining of the impeller surface area. The taper barrel tool supports the impeller machining, and the surface machining speed is compared with the finishing with a bulbous end mill. It can be increased by more than half and has better surface finish and longer tool life.
2. Precise control
The custom machining allowance allows the five-axis processing of the rubber mold to adjust the allowance left on the blade to accurately control the allowance in the semi-finishing or final finishing process. This advanced function is used for strict tolerance requirements For aero-engine manufacturers of China, the five-axis machining of the rubber mold with guaranteed quality can achieve high-precision machining and can flexibly compensate for the deformation of thin blades during the cutting process.
3. Provides a higher utilization rate of machine tools
Not all five-axis CNC machining is performed on a five-axis machining center, especially for larger round housings, shafts and other difficult-to-machine parts. Five-axis CNC machining in a turn-mill center is an effective method. Turn-milling is a technology used to process round or conical surfaces with special model features. These operations can use various tools to smoothly complete the cutting work. This makes turning-milling complex an ideal solution for roughing and finishing. The five-axis machining of rubber molds, which is very popular among customers, has good surface tolerances and precision.
Moreover, five-axis cnc machining can be independently positioned in a variety of situations. According to industry insiders, tool positioning is the primary factor to achieve high-precision parts processing, and the five-axis processing of rubber molds does not require high processing conditions. According to the later statistics It is found that its processing cost is even lower than that of ordinary processing methods.
